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Coal Quest Conveyor Belt
Coal Quest belts provides superior mechanical fastener holding strength, unbeatable vulcanized splice capabilities, a high degree of flexibility, and great impact, tear and rip resistance
See the difference with the Coal Quest Conveyor Belt
Flame Resistance Underground coal belts require additional flame resistance and flame propagation cover properties. Our SHIELD ™ compound exceeds MSHA’s part 14, B.E.L.T. flame resistance and flame propagation requirements while also providing low smoke toxicity and density safety characteristics as well as outstanding abrasion resistance. We also offer standard ARMA compound for ASTM D378 Part 13.2 flame resistance and ARMA II where superior abrasion resistance is required. See the compounds section on page 82 for available compounds. Impact Resistance Goodyear Engineered Products underground belts come well prepared to withstand the worst. That’s because loading impact damage, a major cause of belt failure, is already assessed and predicted at our Technical Center laboratory. During the design phase, our design engineers utilize an enhanced Dynamic Impact Tester to accurately simulate loading impact force and its effects on belting. It is information like this that contributed to the design of our Triple-Warp™ fabric weave. Tear Resistance A misaligned belt can suffer edge tears by running into the structure. Tears can also occur as a result of material punctures. Thanks to the extremely high transverse tear strength of Coal Quest belts, these occurrences are minimized and contained. Rip Resistance Scrap metal and other debris can penetrate and greatly damage a belt. If these foreign objects get hung up in the structure, it can lead to equipment damage, material spillage and even slits or cuts in long sections of the belt. The Triple-Warp fabric design of Coal Quest belting helps dislodge and expel foreign objects and contain rips to a small area. Fastener Retention The mechanical fastener splices of Coal Quest belts are rated at 100% of the rated working tension. At our world-class Technical Center, these splices have undergone rigorous dynamic and static testing, which enables the belt to offer superior mechanical fastener retention vs. multi-ply and straight-warp constructions. Vulcanized Finger Splice A finger over finger vulcanized splice is recommended for Goodyear Engineered Products Coal Quest belting. This splice method takes advantage of the supior strength properties of the Coal Quest carcass to offer 100% of the rated belt tension
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COAL QUEST ® Coal Quest Our long history of innovation continues with the development of our exclusive, patented , polyester x nylon Goodyear Engineered Products Triple-Warp™ fabric weave. It’s what makes Coal Quest your best choice in severe applications such as panel, mainline, tripper or slope belts. Coal Quest belt is available in 1-ply 400, 1- ply 600, 3-ply 600, 3-ply 800, and 3-ply 1,000 PIW configurations. The design of Coal Quest features a Triple-Warp fabric center ply surrounded by a pair of abuse-resistant and flexible outer plies. Coal Quest belts make for a construction that provides a wide range of benefits — superior mechanical fastener holding strength, unbeatable vulcanized splice capabilities, a high degree of flexibility, and great impact, tear and rip resistance. ABUSE-RESISTANT OUTER PLIES Coal Quest constructions feature two rugged plies to provide further belt strength and added flexibility. TOP & BOTTOM COVERS The versatility to reduce the bottom cover gauge means lowering your overall belt cost without sacrificing performance,andareductioninbeltweight, which reduces system energy consumption. Unlike the heavier bottom covers required by straight-warp belts, Coal Quest customers can stipulate the exact cover gauge their belts require, both top and bottom. TRIPLE-WARP TM CENTER PLY Three independent warp cords in combination with nylon fill cords, join together to increase overall ply integrity in the patented Triple-Warp construction of Coal Quest belting. The combination of high strength crimped surface and straight-warp cords helps fend off rips, tears, punctures and other abusive elements. This provides an even greater measure of belt strength vs. traditional straight-warp and multi-ply fabric weaves. Typical straight-warp designs offer only small binder yarns to maintain the integrity of the weave which may result in edge stringing. Designed for down-under durability Fill Cord Straight-Warp Cord Binder Cord Surface-Warp Cord CROSS SECTIONAL VIEW THREE DIMENSIONAL VIEW Patent-Pending Tension Range 400 PIW to 1000 PIW Impact Resistance Goodyear Engineered Products underground belts come well prepared to withstand the worst. That’s because loading impact damage, a major cause of belt failure, is already assessed and predicted at our Technical Center laboratory. During the design phase, our design engineers utilize an enhanced Dynamic Impact Tester to accurately simulate loading impact force and its effects on belting. It is information like this that contributed to the design of our Triple-Warp™ fabric weave. Flame Resistance Underground coal belts require additional flame resistance and flame propagation cover properties. Our SHIELD ™ compound exceeds MSHA’s part 14, B.E.L.T. flame resistance and flame propagation requirements while also providing low smoke toxicity and density safety characteristics as well as outstanding abrasion resistance. We also offer standard ARMA compound for ASTM D378 Part 13.2 flame resistance and ARMA II where superior abrasion resistance is required. See the compounds section on page 82 for available compounds. Tear Resistance A misaligned belt can suffer edge tears by running into the structure. Tears can also occur as a result of material punctures. Thanks to the extremely high transverse tear strength of Coal Quest belts, these occurrences are minimized and contained. Rip Resistance Scrap metal and other debris can penetrate and greatly damage a belt. If these foreign objects get hung up in the structure, it can lead to equipment damage, material spillage and even slits or cuts in long sections of the belt. The Triple-Warp fabric design of Coal Quest belting helps dislodge and expel foreign objects and contain rips to a small area. Fastener Retention The mechanical fastener splices of Coal Quest belts are rated at 100% of the rated working tension. At our world-class Technical Center, these splices have undergone rigorous dynamic and static testing, which enables the belt to offer superior mechanical fastener retention vs. multi-ply and straight-warp constructions. Vulcanized Finger Splice A finger over finger vulcanized splice is recommended for Goodyear Engineered Products Coal Quest belting. This splice method takes advantage of the supior strength properties of the Coal Quest carcass to offer 100% of the rated belt tension. C O A L Q U E S T ® Features & Benefits COAL QUEST Resists fastener pullout Excellent Good Handles severe impact Excellent Excellent Transverse tear resistance Excellent Excellent Rip resistance Excellent Excellent Flexibility around small pulley diameters Excellent Poor Option to utilize various cover gauges Excellent Poor Resists edge fraying or stringing Excellent Poor Minimum cost and time for vulcanized splice Good Poor F E A T U R E S Coal Quest Straight-Warp 6- Pulley Dynamic Splice Fatigue Tester C O A L Q U E S T ® On In-Line systems with troughing idler spacing greater than 5 ft. or idler roll gap greater than 1/2". Consult your GTM. COAL QUEST LOAD SUPPORT (Maximum Belt Width) (in.) COAL QUEST CONVEYOR BELT DATA - Imperial COAL QUEST TROUGHABILITY (Minimum Belt Width) (in.) (Table based on ISO 703 Testing Procedure) COAL QUEST MINIMUM PULLEY DIAMETERS (in.) Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 Fabric Type P/N P/N P/N P/N P/N Vulcanized & Fastener Rating (piw) 400 600 600 800 1000 Carcass Gauge (in.) 0.136 0.168 0.274 0.323 0.356 Carcass Weight (lbs/sq.ft.) 0.80 1.02 1.74 1.95 2.19 Approx. 1/32" cover wt (lbs/sq.ft.) 0.24 0.24 0.24 0.24 0.24 Avg. Permanent Elongation (%) * 1.20 1.30 1.00 1.40 1.90 Elastic modulus (piw) 30,000 44,000 55,500 60,500 72,000 Splice Step Length (in.) Finger Finger Finger Finger Finger Recommended Fasteners: Hinge R5 R5-1/2 R5-1/2 R6 R6 Hinge U35 U35 U35 U36 U37 6" narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your GTM. Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 20 degree idlers 18 24 30 30 30 35 degree idlers 24 30 36 36 36 45 degree idlers 24 30 42 42 42 Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 Over 80% Tension 20 20 24 30 30 60% to 80% Tension 18 18 20 24 24 40% to 60% Tension 14 14 18 20 20 Up to 40% Tension 12 12 16 18 18 Tails and Snubs 12 12 16 18 18 Rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters, and system tension. Consult your GTM or fastener manufacturer. R6 fasteners must be installed with stainless steel rivets when belt tension exceeds 140kN/m for best results. P/N = Poly / Nylon N/N = Nylon/Nylon * Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your GTM or GAD for elastic & total elongation calculations. Consult your GTM for vulcanized splice method for Coal Quest constructions.(Do not use any bias or overlap design). Material Weight 0-65 lbs/cu.ft. 65-100 lbs/cu.ft. Idler Angle 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg Coal Quest 400/1 54 48 42 54 48 42 Coal Quest 600/1 60 54 48 54 48 42 Coal Quest 600/3 72 60 54 60 54 48 Coal Quest 800/3 84 72 60 72 60 54 Coal Quest 1000/3 96 84 72 84 72 60 C O A L Q U E S T ® On In-Line systems with troughing idler spacing greater than 1.5m or idler roll gap greater than 12.7mm. Consult your GTM. Material Weight (0-640 kg/cu.m.) (641-1,280 kg/cu.m.) Idler Angle 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg Coal Quest 400/1 1372 1219 1067 1372 1219 1067 Coal Quest 600/1 1524 1372 1219 1372 1219 1067 Coal Quest 600/3 1829 1524 1372 1524 1372 1219 Coal Quest 800/3 2134 1829 1524 1829 1524 1372 Coal Quest 1000/3 2438 2134 1829 2134 1829 1524 COAL QUEST LOAD SUPPORT (Maximum Belt Width) (mm) COAL QUEST CONVEYOR BELT DATA - Metric COAL QUEST TROUGHABILITY (Minimum Belt Width) (mm) (Table based on ISO 703 Testing Procedure) Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 Fabric Type P/N P/N P/N P/N P/N Vulcanized &Fastener Rating (kN/m) 70 105 105 140 175 Carcass Gauge (mm) 3.45 4.27 6.96 8.20 9.04 Carcass Weight (kg/m2) 3.91 4.98 8.50 9.52 10.69 Approx 1mm cover wt (kg/m2) 1.17 1.17 1.17 1.17 1.17 Elastic modulus (kN/m) 5255 7720 9720 10598 12610 Avg. Permanent Elongation (%) * 1.2 1.3 1 1.4 1.9 Splice Step Length (mm) Finger Finger Finger Finger Finger Recommended Fasteners: Hinge R5 R6-1/2 R5-1/2 R6 R6 Hinge U35 U35 U35 U36 U37 Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 20 degree idlers 457 609 762 762 762 35 degree idlers 610 762 914 914 914 45 degree idlers 610 762 1067 1067 1067 Coal Quest Coal Quest Coal Quest Coal Quest Coal Quest 400/1 600/1 600/3 800/3 1000/3 Number Of Plies 1 1 3 3 3 Over 80% Tension 508 508 610 762 762 61% to 80% Tension 457 457 508 610 610 40% to 60% Tension 356 356 457 508 508 Up to 40% Tension 305 305 406 457 457 Tails and Snubs 305 305 406 457 457 Rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters, and system tension. Consult your GTM or fastener manufacturer. R6 fasteners must be installed with stainless steel rivets when belt tension exceeds 140kN/m for best results. P/N = Poly / Nylon N/N = Nylon/Nylon * Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your GTM or GAD for elastic & total elongation calculations. Consult your GTM for vulcanized splice method for Coal Quest constructions. (Do not use any bias or overlap design). COAL QUEST MINIMUM PULLEY DIAMETERS (mm.) 150 mm narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your GTM.
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